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HISTORY

At the beginning of 1980, we began to work in the aeronautical sector, since the company had the accumulated experience in mechanization and manufacture of mechanical and hydraulic equipment. The works in the new sector went directed to the study and development of two prototypes of autogyros, single-seater and two-seater. After the experimentation and development of these prototypes, Sallén Aviación S.A. obtained the certification and later authorization for the series production of both models of denominated autogyros Mach-10 and Mach-15.

All the tests demanded by the D.G.A.C. for this certification, including those of cell fatigue and other components were carried out in our facilities, where also the necessary structural components for these tests were constructed. From the moment of the certification in 1988 to 1994 were made more than 10 prototypes and more than 100 units of series that have been exported to several countries like Brazil, Argentina, Venezuela and Portugal.

During the years of this activity we have made special autogyros for monitoring and observation tasks, which have been given to the Generalitat of Catalonia for the Forest Guards corp. As well as a special autogyro also equipped for the same tasks, to the spanish Guardia Civil corp.

EXPERIENCE

The initial experience of Sallén Aviación S.A. is based on the design and manufacture of mechanized pieces, on mechanical welded sets and assembled sets, etc.

During the years in which we have carried out the design and manufacture of autogyros, we have accumulated experience in the manufacture of pieces or mechanized parts (lathe, milling, etc.), in welds of pieces in steel and aluminum by means of TIG system and making structures in chromium-molybdenum (SAE 4130). We have also obtained experience in the following fields:

  • Mechanized of pieces in lathe and CNC milling
  • Design and manufacture of tools
  • Riveting Cherry-Max system, by impact, etc., of parts or sets in plate or composites
  • Manufacture and assembly (riveted) of aeronautical pieces in aluminum plate 2024, etc.
  • Composites: manufacture of pieces, in prepreg of glass fibre, carbon, kevlar, etc, compacted by emptiness and cured in stoves

In Sallén Aviación we follow a system of control of quality for the manufacture and assembly of pieces gathered in our manual of quality and adapted to the exigencies of our clients.

At the moment, Sallén Aviación S.A. have modern facilities of 2.000 square meters, with a staff of 16 employees.

Our main sectors are: aerospace, defense and railway.

MECHANICS
NUMERICAL CONTROL MACHINES

CNC Lathe
  • make Mazak model Quick Turn 10N
  • Mazatrol CAM T2 programming system
  • power: 11 Kw
  • turns 8 tools
  • 60-4600 r.p.m.
  • maximum diameter to turn: 260 mm.
  • centre distance:507 mm.
CNC high precision center of mechanized
  • make Okuma model MX-45 VB/E
  • steered by CNC okuma OSP 700 M-G
  • power: 15 kw
  • 12.000 r.p.m.
  • X = 762 mm., Y = 460 mm., Z = 450 mm.
  • accuracy: 0,01 mm.
CNC high precision center of mechanized
  • make Mazak model VTC-200C
  • power: 15 kw (20 HP)
  • 10.000 r.p.m.
  • X = 1.950 mm., Y = 510 mm., Z = 510 mm.
  • accuracy: 0,01 mm.
CNC high precision center of mechanized
  • make Mazak model V-7.5
  • power: 7,5 HP
  • 4.000 r.p.m.
  • X = 762 mm., Y = 406 mm., Z = 508 mm.
CUT AND PLATE MACHINES

Cut by laser:
  • plate cut by CNC laser instalation
  • make Trumpf model TRUMATIC L2530
  • X = 2.500 mm., Y = 1.150 mm., Z = 115 mm.
  • maximum weight of plate: 500 kg.
  • accuracy: 0,01 mm.
Cut by plasma equipment. Thickness: 20 mm.

CNC bending brake
Make Hidrogarne. 3 m. and 120 Tm.

Bending roller. Length: 4 m.

Hidraulic press: 15 Tm.

Saws
  • band saw make Behringer model HBP 260 A
  • automatic, programmed with system of cut for hard metals like: titanium, inconel, stainless steel, etc.
  • horizontal band saw make FAT model 270; possibility of cut to different degrees
  • vertical band saw make Samur with 400 mm. of gap length
  • vertical band saw make Heska with 1.000 mm. of gap length
OTHER MACHINES

Parallel lathe
make Torrent. Centre distance: 2.000 mm. Main spindle bore: 80 mm.

Milling machine make Lagun model FTV4
1.200 mm. x 250 mm. table, equipped with system of visualization of levels.

Milling machine make Zayer CARNERO motorized
1.400 mm. x 460 mm. table of 16 HP

Universal milling machine make Fexac
1.000 mm. x 300 mm. table

Exteriors refacing machine make Fortuna
centre distance: 240 mm.

Hidraulic refacing machine make Fortuna
centre distance: 500 mm.

Drills
- make Ibarmia model B60 with prismatic column, equipped with table of coordinates
- make Aramon model 601
- threader drill make Erlo model S18
- table drill make Anjo


WELDING

3 machines make KD Lincoln. MIG system by continuous thread
2 machines make KD Lincoln. TIG system for stainless steel and aluminum welding
Ctra. Tamarite km 1,2 - 22500 BINÉFAR (Huesca) - Tlf. 974 42 90 40 - Fax 974 42 82 62
© 2002 Sallén Aviación S.A. - sallen@sallenaviacion.com